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will you please give me paper pattern for Kerala PSC Diploma Mechanical Engineering As you are looking for the Kerala PSC Diploma Mechanical Engineering syllabus , here I am providing same for you . I. Industrial Management Principles of management: Meaning of management – Taylor’s scientific. management, Functions of management – Different types of ownership – Organizational structure. The principles of a good wage payment system: Types of wages – Nominal, real, living, fair, and minimum wages – Incentives Quality Planning and its developments: Definitions of quality– Dimensions of quality– TQM concept Project Management Techniques: Introduction to Network analysis – Commonly used terms in CPM and PERT – CPM – Operation, earliest finish time (EFT), latest finish time (LFT), critical path, event, slack or float, dummy activity – Construction and numbering of network diagram – Fulkerson's rule – Simple problems on CPM (by AOA method only) – PERT - Comparison between CPM and PERT – Calculation of expected time – Event, activity, successor event, predecessor event, earliest expected time, latest allowable time, slack. Quantitative techniques in management: Methods –Linear programming: - Formulation of LPP –Transportation problem – North West corner rule, Vogel's approximation method – Simple problems. – Game theory – Two-persons zero sum game – Maxi-min and mini-max principle – Saddle point – simple problems. Materials and sales management. Inventory management –definition and classification –purchase procedure –buying techniques –EOQ and ABC analysis. Stores management –introduction –store keeping functions –duties of store keeper – store layout Centralized and decentralized store –store records –indent forms –bincard –store ledger. Sales –importance –functions of sales department –sales forecasting. II. Industrial engineering Production planning and control: Concepts of industry – Meaning of the term production and productivity – Methods of increasing productivity – Types of production – Job production batch production, mass production, continuous production – Explanation of production planning control – Benefits and functions of PPC – Pre-planning activities – Forecasting, plant location, product planning, design and development, material selection, Process planning, determination of men, machines, material and tool requirements – Process planning –Choice of machine in process planning – Break even analysis – Process sheet –Process planning procedure Routing – Scheduling – Dispatching – Value Engineering – Plant location and layout – Factors to be considered in locating industrial plants – Plant layout – Types of layouts – Compare the advantages and disadvantages of each type – Plant maintenance – Types of maintenance. Method study: Work study – Advantages and application of work study to increase productivity Method study – Therbligs and their symbols – Process chart symbols – Preparation of operation process chart, flow process chart, man-machine chart, right hand left hand chart, and simo chart – Flow diagram – Principles of motion economy – Rules concerning human body, work place layout and material handling, tools and equipment design – Objectives of work measurement – Procedure of stop watch time study – Standard time calculation – Production study – Work sampling – Steps in work sampling. Inspection and Quality control: Concept of quality and quality control – Product control – Concepts of inspection – Types of inspection – First piece inspection, working inspection, sample inspection, operation inspection, key operation inspection, floor or patrolling inspection , centralized inspection – Advantages and limitations Fundamental statistical concepts: Explain the term variability in measurements – Explain the terms variable, attribute, frequency, frequency distribution and frequency plot – Normal distribution curve – Tally sheet – Explanation of the terms mean, mode, median and standard deviation – Calculation of mean, mode, median and standard deviation –Statistical quality control -- Types of control charts – X,R,P,100P, and C Project analysis: Need and scope for project analysis - Explanation of the constituents elements of project analysis – Production cost – Market survey – Selling price – Capital investment – Return on, investment – Elements of costing – Classification of costs – Depreciation – Types of depreciation –Obsolescence – Basic formula for calculation of machining times for the operation such as turning, drilling and shaping – Simple problems. III. METALLURGY AND MACHINE TOOLS 1. MATERIAL SCIENCE: Metals and alloys: Structure of materials – Structure of solids – Crystal structure – BCC , FCC and HCP -- Ferrous and non ferrous – Cast iron- White, malleable, grey and nodular cast iron –Manufacturing of Pig iron- Blast Furnace – Manufacturing of Cast iron - Cupola Furnace – Types of steel – Manufacturing of steel - Bessemer process, LD process, Open hearth and Electric furnace – Steel alloys -- Non ferrous metals and alloys - Aluminum, Copper and its alloys – Crucible furnace. Heat Treatment Processes: Cooling curve for pure iron– iron carbon equilibrium diagram –TTT diagram – Micro constituents of steel -- Heat treatment process, annealing, normalizing, hardening, tempering, mar tempering, austempering, case hardening (cyaniding, nitriding and carburising ), age hardening—induction hardening – flame hardening -- residual stress due to heat treatment Properties, testing and inspection of materials: Mechanical properties such as strength, hardness, toughness, brittleness, creep, fatigue, stiffness, ductility, malleability, elasticity and plasticity – Thermal properties such as specific heat, thermal conductivity, thermal resistance, and thermal diffusivity – Destructive testing --Tensile and compressive test – Hardness test: – Impact test – Fatigue test – Creep test – Non-destructive testing – Radio graphic – Ultrasonic testing – Inspection -- Spark test, magnetic particle, x-ray and dye penetration tests 2. MANUFACTURING PROCESS. Measuring instruments, gauges and comparators: Classification of measuring instruments – Precision and non precision instruments – Direct reading and indirect measuring instruments –– Vernier caliper, micrometer (inside, outside) - Classifications of gauges – Plug, ring, snap, screw pitch gauge, feeler gauge, standard wire gauge and indicating gauges –Comparators – Mechanical comparators, Electrical comparators, Optical comparators, Pneumatic comparators. Welding, soldering and brazing : Arc welding –Principle of arc welding – Welding positions –– Flat, horizontal , vertical and overhead welding – Welded joints – Butt, lap ,corner , tee ,edge ,V- joints, U-joint --Selection of welding electrodes – Electrode coatings – Functions of Electrode coating – Gas welding --Type of flames – Functions and operation of oxy –acetylene cylinders, pressure regulators, welding torch, nozzle – Explanation of submerged arc welding, tungsten inert gas (TIG) welding, metal inert gas (MIG) welding, Atomic hydrogen welding and thermit welding – Defects in welding – Causes and remedies of the defects such as porosity, poor penetration, warping, under cut, distortion crack, poor appearances - Soldering – Brazing. Foundry: tools- rammer, trowel, slick, lifter, strike off bar, bellow, sprue pin, mallet, gate cutter, swab, vent rod, draw spike, moulding box – Composition of moulding sands – Types of moulding sand – Green sand, dry sand, parting sand, loom sand, facing sand and core sand – Properties of molding sand such as porosity, plasticity, adhesiveness, cohesiveness, refractoriness. Types of patterns- single piece pattern, split pattern, match plate pattern, gated pattern, loose piece pattern, sweep pattern – Pattern allowances- shrinkage allowance, draft allowance, machining allowance, distortion or camber allowance, rapping allowance Bench work and fitting: Fitting operations like chipping, filing, scraping, grinding, sawing, marking, drilling, reaming, tapping, dieing – Tools used in fitting- vice (bench vice, pipe vice, hand vice), files- various types of files-specification of files-chisels, hammers, hack saw, scrapers, punches, surface plate, surface gauge, V-block, angle plate, try square,combination set, steel rule, calipers(outside and inside), divider, scriber, drills, , reamer, tap and tap wrench, die and die stock, goggles. 3. MACHINE TOOLS Metal cutting :Orthogonal cutting and oblique cutting, chip formation ,type of chips, cutting speed , feed and depth of cut --Tool life – Machinability Lathe and lathe work: Type of lathe –Lathe parts, function of each part – Lathe accessories – Work holing and tool holding devices.– Speed, feed and depth of cut – Operations – taper turning methods, – Lathe specification Drilling machines: Classification – Work holding devices – Types of drill bits – Tool holding devices – Operations. Shaping Machines : General use of a shaper – Parts and their functions. Slotting Machines: General use of a slotter – Slotter parts and their functions. Planing machines: General use of a planer – Planner parts and their functions. Milling machines: General use of milling machines – Parts of milling machines and their functions – Types of milling machines - Cutter holding devices (a) arbours (b) collets - Milling operations - plain milling, key and key ways, gang milling , T – slot milling – Milling methods (a) conventional milling (b) climb milling – Types of indexing. Broaching Machines: General use of a broaching machines – Parts and their functions. Gear manufacture: Method of making gears – Gear hobbling. Jigs and Fixtures: Definition of jigs and fixtures. Grinding: Abrasives- natural, artificial – Bonding materials -vitrified, silicate, shellac, rubber – Kind of abrasives, grain size, grade and structure, kind of bond material, functions of the grinding wheels – Grinding machines – Cylindrical grinders.-centre type and centre less type grinders. For detailed syllabus , here is the attachment Last edited by Aakashd; June 1st, 2019 at 04:07 PM. |
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here I am giving you paper pattern for Kerala PSC Diploma Mechanical Engineering below : LECTURER IN MECHANICALENGINEERING Maximum Marks : 100 Duration:1.15 Hours Medium of Questions: English An Objective Type Test (OMR Valuation) based on the qualification prescribed for the post Main Topics:- 1. Thermodynamics 2. Combustian Engine 3. Hydraulic Machines and Mechanics 4. Industrial Engineering 5. Machine design 6. Theory of machines 7. Dynamics of machinery 8. Refrigeration and Air conditioning 9. Heat and Mass transfer 10. Computer aided design and manufacturing
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